solutions

System introduction The core part of the automatic batching system, including electronic scales, weight sensors, etc., is used to accurately measure the weight of each raw material. Different storage units can be designed according to the type and quantity of raw materials to store various raw materials to be prepared, and then the raw materials are transported from the storage bin to the weighing device through screw conveyors, pneumatic conveying systems, etc. System advantages It can meet the needs of different industries for precise batching and mixing, and improve the homogeneity and quality of products. The automatic batching system is a modern production tool that brings efficient, accurate and reliable batching and mixing solutions to various industries. By using the automatic batching system, manufacturing companies can improve production efficiency, reduce costs, and ensure product quality and consistency.

System introduction A liquid conveying system is a combination of equipment and pipelines used to transport liquid from one location to another. It is widely used in chemical, petroleum, pharmaceutical, food processing, water treatment and other fields. Liquid conveying system is usually composed of multiple components, including pipelines, pumps, valves, filters, flow meters, pressure gauges, thermometers and control systems. System advantages A liquid conveying system plays an important role in industrial production with its advantages of efficiency, safety, environmental friendliness, flexibility and economic benefits. Through reasonable design and maintenance, the liquid conveying system can effectively support various complex process flows and improve production efficiency and product quality.

System introduction A powder conveying system is mainly used to convey various powder materials and is widely used in chemical, food, pharmaceutical, mining and other industries. This system can efficiently and reliably complete the material conveying task, and can choose different conveying methods and technologies according to different application scenarios. System advantages A powder conveying system has been widely used in many industries due to its advantages in efficiency, hygiene, safety, flexibility and economic benefits. Whether it is chemical, food, pharmaceutical or mining, the powder conveying system can provide reliable solutions.

System introduction When the fluidized medium velocity is high, solid particles begin to be carried out. As the fluidized medium velocity increases, more particles are carried out. At this time, the void ratio increases and the pressure drop decreases. The solid particles form a suspended dilute phase in the fluid and are taken out of the fluidized bed together with the fluid. This stage is called the gas flow conveying stage, also known as dense phase conveying.   System Advantages Dense phase conveying can transport a large amount of material in a shorter time and is suitable for large-capacity production needs. By optimizing the ratio of gas and material, efficient material transmission can be achieved. The material is transmitted in a high concentration state, requiring less gas and lower energy consumption, reducing direct contact with the pipe wall and reducing wear.  

System Introduction Dilute phase pneumatic conveying suspends and transports solid particles using airflow, offering advantages such as high-speed material transfer, long-distance conveyance, minimal space requirements, and high automation levels. Widely applied in industries like chemical, food, metallurgy, and power generation, the conveying efficiency is influenced by airflow parameters and particle characteristics, requiring equipment selection based on material properties. Dilute phase pneumatic conveying systems consist of pipelines, air sources, feeders, and control devices to ensure rapid, efficient, and safe material transport.   System Advantages Dilute phase conveying can swiftly transport large quantities of materials over long distances, suitable for large-scale production and long-distance transport requirements. Compared to other conveying methods, dilute phase conveying requires lower energy consumption as materials are transported in a suspended state, reducing frictional resistance and enabling continuous, rapid transfer to enhance production efficiency. Transporting within enclosed pipelines reduces the potential for dust dispersion, lowering the risks of fire, explosion, material contamination, and damage during transport to uphold product quality and consistency.  

System Introduction Negative pressure pneumatic conveying systems offer an efficient, flexible, and customizable conveying solution applicable across various industries. They help enhance production efficiency and control over material handling processes. Negative pressure conveying is primarily utilized for centralized transport, point-to-point transfer, such as workshop dust removal, raw material storage, and transportation. It effectively collects materials without releasing them into the atmosphere, suitable for transporting flammable, explosive, or toxic substances, reducing the risk of workers' exposure to hazardous materials.   System Advantages Suitable for industries with high cleanliness requirements, negative pressure conveying is ideal for enclosed transport processes to ensure material purity. It leads to minimal wear on transport pipelines and equipment, resulting in lower maintenance costs. Suitable for short-distance, precision material transport, ensuring efficient processing. Reduces direct contact between on-site operators and materials, lowering occupational health risks and improving the work environment. Ensures product quality and consistency, crucial for industries with stringent quality control needs.

System Introduction Positive pressure pneumatic conveying systems, also known as pressure-type pneumatic conveying systems, utilize positive pressure gas as the driving force to transport materials through pipelines. This method allows for the combination of various processes during production and finds wide applications across industrial sectors. It efficiently, safely, and reliably transports powdered, granular, and particulate mixtures from one location to another, overcoming issues faced by traditional mechanical conveying methods such as blockages, wear, and dust leakage. System Advantages Positive pressure conveying systems can effectively transport materials over long distances, suitable for large factories or scenarios requiring material transport across different zones. Whether dealing with powdered, granular, or chunky materials, as long as their physical properties allow, they can be efficiently transported through positive pressure conveying systems. While the initial investment may be higher, in the long term, the maintenance costs of positive pressure conveying systems are relatively low due to their simple design and reduced component wear.

The customer factory invested in a new production base in Jiangsha Industrial Park, Jiangmen City, Guangdong Province. The biscuit production line with internationally advanced equipment has a production capacity of up to 300 tons per day. The material automation project in which wijay participated this time has high-standard automation requirements and advanced design concepts. After examining wijay's multiple projects, the customer highly recognized wijay's extremely reliable system design and finally chose wijay. The material automation processing system designed by wijay for it can handle 76.8% of the total amount of all production raw materials. The system can not only ensure the safety of materials but also save a lot of transportation, storage, filtration, screening and other costs.   The customer's factory invested in a new production base in Jiangsha Industrial Park, Jiangmen City, Guangdong Province. The biscuit production line with internationally advanced equipment has a production capacity of up to 300 tons per day. The material automation project in which wijay participated this time has high-standard automation requirements and advanced design concepts. After examining wijay's multiple projects, the customer highly recognized wijay's extremely reliable system design and finally chose wijay. The material automation handling system designed by wijay for it can handle 76.8% of the total amount of all production raw materials. The system can not only ensure the safety of materials but also save a lot of transportation, storage, filtration, screening and other costs. The material automation handling system handles 3 kinds of flour and 5 kinds of fluid raw materials, including shortening and butter with extremely high temperature requirements, and 84-degree syrup with extremely high viscosity. The system includes powder raw material handling modules and fluid raw material handling modules, as well as CIP cleaning systems and hot and cold water material constant temperature modules.  

It has 5 internationally leading production lines with a production capacity of up to 220 tons/day. The material automation system designed by Wijay for this project can handle 76.8% of the total amount of all production raw materials. The system involves 3 kinds of powders and 5 kinds of fluid raw materials, such as flour, powdered sugar, syrup, oil, water and other raw materials. The system includes raw material feeding, storage, temperature control, screening, transportation, weighing and metering, formula management and traceability. Wijay's innovation and minimalist design have enabled Hamasaki to save more than 3 million yuan in material procurement costs, reduce material waste and reduce operator wages throughout the year, with a return on investment of less than 3 years.